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High-Efficiency Modular 48VDC (200A/400A) Power Supply System

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High-Efficiency Modular 48VDC (200A/400A) Power Supply System

High-Efficiency Modular 48VDC (200A/400A) Power Supply System

An independent embedded DC power system 48VDC 200A-400A can be flexibly provided for any indoor site or outdoor telecom power cabinet if required. Acting as a reliable base station power system, its maximum capacity ranges from 18kW (200A) to 27kW (400A). Based on a new generation rectifier power supply module, it delivers exceptional high efficiency and power density to save electricity and footprint for customers.

 

Due to its standard 19-inch embedded power structure, this system can be installed seamlessly into various setups. Basic components of the sub-rack include a versatile distribution unit, a smart control unit (SMU), and hot-swappable slots for 6 (200A) to 9 (400A) rectifiers. Low voltage disconnect (LVD) is included for discharge time improvement and optimal battery health. Furthermore, the distribution section of the plant is strategically split into two branches of circuit breaker positions, where the current in each branch is precisely monitored by the controller.

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48VDC Embedded Power Supply System Overview

The independent 48VDC (200A/400A) embedded DC power system is a highly efficient, high-power-density digital power solution designed for standard 19-inch racks. Available in 5U (up to 18kW) and 6U (up to 27kW) configurations, it seamlessly integrates R4850G2 rectifier modules, advanced power distribution, and the SMU48B intelligent monitor unit to ensure reliable and continuous operation for telecom sites.

Key Characteristic

  • Standard 19-inch rack/cabinet installation with easy front-access maintenance.
  • High capacity output options: 15-18kW (5U / 250A) or 24-27kW (6U / 400A) at 53.5 VDC.
  • Equipped with 3kW R4850G2 rectifiers achieving a peak efficiency of 96.2%.
  • Supports hot-plugging for both rectifier modules and the SMU48B monitor unit.
  • Ultra-wide input voltage range (85VAC ~ 300VAC), compatible with 380V 3-phase or 220V single-phase.
  • Comprehensive battery management with LLVD1, LLVD2, and BLVD interfaces.
  • Intelligent SMU48B monitoring with RS485/FE ports, dry contacts, and environmental sensors.
  • Storage capacity for up to 1,000 historical alarm records for easy network management.

Application

  • Indoor and outdoor telecom base station cabinets
  • 4G / 5G mobile network equipment power supply
  • Broadband access networks and transmission nodes
  • Standard 19-inch enterprise data center server racks

48VDC (200A/400A) Power Supply System Description

Product Structure Sketch

  • Rectifier module slot: (5+1)-way slot / (8+1)-way slot, supporting hot plugging
  • Battery Interface:4*125A
  • SMU48B monitor unit & extension interfaces board, supporting hot plugging
  • LLVD1 Interface:7*63A
  • LLVD2 Interface:8*63A
  • BLVD Interface:3*63A

300A Power Frame View

400A Power Frame

400A Power Frame View

400A Power Frame

System Parameter Description (5U & 6U)

Product Type 5U System 6U System
System Dimension (width, depth and height) 533mm(W) × 426mm(D) × 220mm(5U,H) 533mm(W) × 426mm(D) × 268mm(6U,H)
Installation mode Installed on 19-inch rack or cabinet Installed on 19-inch rack or cabinet
Maintenance Mode Front Front
Weight ≤20kg(without rectifiers) ≤22kg(without rectifiers)
input Input Mode Three-phase four-wire system 380V(compatible 220 V AC single phase ) Three-phase four-wire system 380V(compatible 220 V AC single phase )
Input Frequency 45-66 Hz, rated value:50/60Hz 45-66 Hz, rated value:50/60Hz
Input Capacity 3W+N+P 3W+N+P
Output Output Voltage 43.2-58 VDC, rated value: 53.5 VDC 43.2-58 VDC, rated value: 53.5 VDC
Maximum Capacity 15-18KW (176VAC~300VAC)
9KW~18KW (85VAC~175VAC Linear derating)
24-27KW (176VAC~300VAC)
12KW~27KW (85VAC~175VAC Linear derating)
Peak efficiency 96.2% 96.2%
Voltage stabilization accuracy ≤±0.6% ≤±0.6%
Output rated current 250A (compatible 300A) 400A (compatible 450A)
Output interface Battery Breakers: 4 * 125A
LLVD1 interface: 7*63A;
LLVD2 interface: 8*63A;
BLVD interface: 3*63A;
Battery Breakers: 4 * 125A
LLVD1 interface: 7*63A;
LLVD2 interface: 8*63A;
BLVD interface: 3*63A;

 

SMU48B Monitor Unit & Environment

SMU48B Monitoring module is a small monitoring unit, mainly to check the operating status of the power system and control the operation of the power system. It provides rich interfaces such as sensor interface, CAN connection port, RS 485 interface, input / output dry contact interface, etc., which can be used to manage the site environment and alarm reporting. It can be provided at the same time remote communication with the third party network management supporting the general protocol to manage the power system remotely.

Monitoring Module(SMU48B)

Signal input 2-way analog quantity input(Battery And environment temperature)
Sensor interface:
temperature and humidity interface * 1
smoke interface * 1
water interface * 1
door interface * 1
6 Number dry contact input
Alarm output 8 –way dry contact point
Communication port RS485/FE
Log Storage Up to 1,000 historical alarm records
Display mode LCD 128*48
environment Operating Temperature -25℃ to +75℃ (-40℃ Startable)
Storage Temperature -40℃ to +70℃
Operating humidity 5% - 95% (non-condensing)
Altitude ≤ 3000 m (When the altitude ranges from 3000 m to 5000 m, the operating temperature decreases by 1° C for each additional 200 m.)

Management Features Details

Item Specifications
Detection features AC and DC information detection
Rectifier module and solar module information detection
Battery information detection
Battery high and low temperature alarm
Environmental temperature and humidity, battery temperature, door magnetic, smoke, water flooding and other environmental information detection
6-way dry contact input signal detection / Battery, load fuse detection
Management features Battery charging and floating charge management / Battery temperature compensation
Battery charging and current-limiting management
Battery low-voltage under-power protection
Battery test management / Battery residual capacity detection
Level 5 is an independent power-down management / Two user down modes (time / voltage)
4 user power metering (charge power metering) / Save the user's power information regularly
Warning management The alarm can be associated to the output dry contact, support 8 output dry contact, can be set to open normally
The alarm level can be set (emergency / off) / Remind the user through the indicator light, alarm sound (optional enable / prohibit)
1,000 historical alarm records
Intelligent interface 1 north FE interface, total protocol
1 south-facing RS485 interface to manage the connected equipment

R4850G2 Rectifier

R4850G is a high efficiency, high power density of the digital rectifier module, to achieve a wide range of voltage input, 53.5V DC has the default output. It has the advantages of soft start function, perfect protection function, low noise, and parallel use. Through power supply monitoring, it realizes the real-time monitoring of rectification module status and load and output voltage regulation function.

Item Specifications Item Specifications
productiveness >95%(230V AC, 30%~80%load) working voltage 85V AC~300V AC
Dimension 40.8mm×105mm×269mm frequency 45Hz~66Hz, the rated value:50Hz/60Hz
Weight <2kg Rated input current ≤17A
Cooling mode forced air cooling power factor ≥0.99(100%load)
Input over pressure protection >300V AC, recovery range:290V AC~300V AC THD ≤5%(50%~100%load)
Input the undervoltage protection <80V AC, recovery range:80V AC~90V AC output voltage 42V DC~58V DC, rated value:53.5VDC
Output is provided for short-circuit protection Long-term short circuit, short circuit disappear can be restored Stable pressure accuracy ≤±0.2%Vo
Output overvoltage protection Range:56V DC~60V DC output power 3000W(176AC~300VAC)
1250W~3000W(85~175VAC linear decrease)
Start time 3s~10s The output holds the time >10ms
Standby power consumption ≤5W MTBF >500,000 hours(25℃)

Application Scenarios

5U System Application Scenario

5U System Application

 

Real-world deployment view of the 5U power system configuration within the integrated outdoor cabinet.

6U System Application Layout 1

6U System Application (1)

 

Showcase of the 6U power system configuration, providing ample space for equipment and battery integration.

6U System Application Layout 2

6U System Application (2)

 

Detailed view of the 6U deployment layout, highlighting the modular internal structure and organized space management.

Frequently Asked Questions

 
Q What are the capacity options and dimensions for this embedded power system?
A: We offer two main configurations tailored for standard 19-inch racks: a 5U system delivering 15-18kW (250A/300A), and a 6U system delivering 24-27kW (400A/450A). Both feature a compact design to save valuable telecom space.
Q What type of rectifiers are used, and do they support hot-plugging?
A: The system utilizes highly efficient R4850G2 (3kW) digital rectifier modules, boasting a peak efficiency of 96.2%. Furthermore, both the rectifier modules and the intelligent monitor unit fully support hot-plugging to ensure seamless maintenance without interrupting output.
Q What monitoring and battery management features are included?
A: It features the SMU48B monitor unit, which provides comprehensive environmental detection, battery temperature compensation, and precise charge/discharge management (LLVD/BLVD). It also offers remote management capabilities via RS485/FE ports and stores up to 1,000 historical alarms.
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Contact Us : sales@kdmsol.com,mila.zhang@kdmsol.com

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