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24kW 450A Embedded DC Power System 19-Inch Telecom Rectifier Sub-Rack

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24kW 450A Embedded DC Power System 19-Inch Telecom Rectifier Sub-Rack

24kW 450A Embedded DC Power System 19-Inch Telecom Rectifier Sub-Rack

The HHY48400-H8A5KM is a state-of-the-art, 19-inch rack-mounted embedded DC power supply system specifically engineered for modern telecommunications and base station applications. Delivering a robust 24kW maximum capacity and up to 450A of rated output current, it ensures a highly stable 53.5VDC power source for critical network infrastructure under diverse grid conditions.

 

This modular sub-rack accommodates up to six HHY4875G1 4000W hot-swappable rectifiers, achieving an exceptional peak efficiency of 96.2% to significantly reduce operational energy costs. It features a highly reliable power distribution framework, including dual AC inputs (compatible with 380V 3-phase and 220V single-phase), separate LLVD and BLVD load management, and integrated Level C Surge Protection Devices (SPD) on both AC and DC lines for ultimate equipment safety.

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HHY48400-H8A5KM Embedded DC Power System

The HHY48400-H8A5KM is a highly integrated, 19-inch rack-mountable embedded power supply solution engineered for high-density telecommunication networks. Delivering a maximum output of 24kW (450A), this system ensures uninterrupted 48VDC power for critical infrastructure, supporting both grid and generator inputs with advanced surge protection.

Core System Advantages

  • Standard 19-inch installation profile: W483mm × D365mm × H355mm (approx. 8U).
  • Massive 24kW capacity supporting up to six HHY4875G1 (4000W) hot-swappable rectifiers.
  • Comprehensive distribution: 5×125A Battery branches, separated LLVD and BLVD management.
  • Dual AC Input (Grid/Genset) equipped with 2×63A/4P MCBs and manual interlock mechanism.
  • Level C Surge Protection Devices (SPD) integrated for both AC input and DC output lines.
  • Advanced HMU48B monitor unit for real-time remote environmental and electrical telemetry.
  • 100% Front-access maintenance design, perfect for space-constrained outdoor cabinets or server racks.

System Architecture & Layout

The sub-rack is intelligently divided to separate AC input, DC distribution, rectifier slots, and the intelligent monitoring core. The system includes an electrical schematic demonstrating the fail-safe distribution from the grid/genset, through the rectifiers, down to the multi-level load disconnects (LLVD/BLVD).

HHY48400-H8A5KM Sub-rack Layout
System Electrical Schematic Diagram  Internal Electrical Schematic & Routing

System Parameter Description

    Product Type HHY48400-H8A5KM

HHY48400-H8A5KM

System Dimension (width, depth and height) 483mm(W) × 365mm(D) × 355mm(H)
Installation mode Installed on 19-inch rack or cabinet
Maintenance Mode Front
Weight 35kg (Rectifier module is not included)
input Input Mode Three-phase four-wire system
380V(compatible 220 V AC single phase )
Input Frequency 45-66 Hz, rated value:50/60Hz
Input Capacity 2*63A/4P(MCB)
SPD Level C
Maximum input current of rectifier module Maximum 23A for single module
Output Output Voltage 43.2-58 VDC , rated value: 53.5 VDC
Maximum Capacity 24KW(176VAC~300VAC)
12~24KW(85VAC~175VAC Linear derating)
Peak efficiency 96.2%
Voltage stabilization accuracy ≤±0.6%
Output rated current 450A(MAX)
Output interface Battery Breakers: 5 * 125A
LLVD:6*125A/1P; 2*80A/1P;
BLVD:6*125A/1P;2*80A/1P
DC SPD Level C

HMU48B Monitor Unit

HMU48B Monitoring module (hereinafter referred to as "HMU48B") is a small monitoring unit, mainly for different Types Check the operating status of the power system and control the operation of the power system.

Provide rich interfaces such as sensor interface, CAN connection The port, RS 485 interface, input / output dry contact interface, etc., can be used to manage the site environment and alarm reporting. It can be provided at the same time Remote communication with the third party network management supporting the general protocol to manage the power system remotely.

HMU48B Monitor Unit

Unit Specifications

Item Specifications Item Specifications
Detection features AC and DC information detection Management features Battery charging and floating charge management
Rectifier module and solar module information detection Battery temperature compensation
Battery information detection Battery high and low temperature alarm
Environmental temperature and humidity, battery temperature, door magnetic, smoke, water flooding and other environmental information detection Battery charging and current-limiting management
6-way dry contact input signal detection Battery low-voltage under-power protection
Battery, load fuse detection Battery test management
Warning management The alarm can be associated to the output dry contact, support 8 output dry contact, can be set to open normally Battery residual capacity detection
The alarm level can be set (emergency / off) Level 5 is an independent power-down management
Remind the user through the indicator light, alarm sound (optional enable / prohibit) Two user down modes (time / voltage)
1,000 historical alarm records 4 user power metering (charge power metering)
intelligent interface 1 north FE interface, total protocol Save the user's power information regularly
1 south-facing RS485 interface to manage the connected equipment  

HHY4875G1 Rectifier

HHY4875G1 is a high efficiency, high power density of the digital rectifier module, to achieve a wide range of voltage input, 53.5V The DC has the default output.

It has the advantages of soft start function, perfect protection function, low noise, and parallel use. pass through Power supply monitoring realizes the real-time monitoring of rectification module status and load and output voltage regulation function.

HHY4875G1 Rectifier Module

Module Specifications

Item Specifications Item Specifications
productiveness > 96% (230V AC,50%load) working voltage 90V AC~300V AC
Dimension 40.5mm×105mm×281mm frequency 45Hz~65Hz, the rated value: 50Hz/60Hz
Weight < 2kg Rated input current ≤23A
Cooling mode forced air cooling power factor ≥0.99 (100%load)
≥0.98 (50%load)
≥0.97 (30%load)
Input over pressure protection > 300V AC, recovery range: 290V AC~300V AC THD ≤5% (100%load)
≤8% (50%load)
≤12% (30%load)
Input the undervoltage protection < 80V AC, recovery range: 80V AC~90V AC output voltage 42V DC~58V DC, rated value: 53.5VDC
Output is provided for short-circuit protection Long-term short circuit, short circuit disappear can be restored Stable pressure accuracy -0.5/0.5(%)
Output overvoltage protection Range: 59.5V DC output power 4000W (176AC~300VAC)
2000W~4000W (90~175VAC linear decrease)
Start time < 10s The output holds the time > 10ms
noise < 55dBA MTBF 10^5 hours

Product Gallery & Factory Manufacturing

 

 

 

 

 

 

 

 

 

 

 

 

Frequently Asked Questions

 
Q Can this system handle severe voltage fluctuations and unstable grids?
A: Absolutely. The rectifier modules are designed with an ultra-wide working voltage range from 90V AC to 300V AC. Furthermore, the sub-rack incorporates Level C AC and DC Surge Protective Devices (SPD) to shield against sudden electrical spikes.
Q What load distribution does this system support for critical and non-critical equipment?
A: The system features a highly segregated load disconnection mechanism. It offers LLVD (Load Low Voltage Disconnect) with 6×125A and 2×80A breakers for non-critical loads, and BLVD (Battery Low Voltage Disconnect) with identical breaker counts to protect critical network components and battery health.
Q Does the monitoring unit support third-party networking integrations?
A: Yes, the HMU48B monitor unit is equipped with RS485 and FE (Fast Ethernet) communication ports. It fully supports standard network protocols like SNMP and Modbus, enabling seamless remote telemetry and management by third-party systems.
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